{"id":1693,"date":"2019-10-08T18:48:37","date_gmt":"2019-10-08T18:48:37","guid":{"rendered":"https:\/\/www.tdfinishing.co.uk\/?p=1693"},"modified":"2019-10-08T18:48:37","modified_gmt":"2019-10-08T18:48:37","slug":"powder-coating-line","status":"publish","type":"post","link":"https:\/\/tdfinishing.co.uk\/news-resources\/case-studies\/powder-coating-line\/","title":{"rendered":"FBE Powder Coating Line Installation"},"content":{"rendered":"<h3><strong>Permastore Ltd based in Eye, Suffolk, UK have installed a state of the art FBE powder\u00a0coating line for sectional steel tanks.\u00a0<\/strong><\/h3>\n<p><!--more--><\/p>\n<p><span style=\"font-weight: 400;\">The plant consists of an online spray pre-treatment system, fully manufactured from stainless steel. Also included, is a Gema colour change FBE booth, drying\/preheat oven, Gema Polyester topcoat colour change booth, and a powder curing oven. All linked together with a heavy-duty power and free conveyor system.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3>How does the powder coating line work?<\/h3>\n<p><span style=\"font-weight: 400;\">Permastore initially approached TD Finishing and Gema to design a colour coating line facility. One that would coat the full range of the Permastore Epoxy lined tanks.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The solution is the most up to date, compact and efficient plant in the marketplace. The FBE <\/span><i><span style=\"font-weight: 400;\">powder coating line<\/span><\/i><span style=\"font-weight: 400;\"> was designed and supplied to the customers requirements, and in-line with their coating supplier\u2019s specification. <\/span><span style=\"font-weight: 400;\">The sheets ranged from 2mm to 12mm, and loaded onto the stationary flightbar, before being transported through the three-stage pre-treatment plant.\u00a0 Following pre-treatment, the sheets are dried in the direct gas-fired drying oven. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">The drying oven doubles up as a preheat oven. Process time and temperature varies depending on sheet thickness.\u00a0<\/span><span style=\"font-weight: 400;\">Once preheated, the sheet is quickly transported to the FBE coating booth. At this stage, the primer coating is applied.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3>Specialist Powder Coating Systems<\/h3>\n<p><span style=\"font-weight: 400;\">Thicker than a standard powder coating, <a href=\"https:\/\/www.tdfinishing.co.uk\/powder-coating-systems\">TD Finishing have developed several specialist systems<\/a> to ensure consistent high-quality production output. In a typical FBE system, the material substrate is heated to between 180-250\u00b0C. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">When the coating is applied the high temperature causes the resin and hardener to react with heat, flow into a liquid and then harden. This is caused by a process of chemical cross-linking, known as fusion bonding. <\/span><span style=\"font-weight: 400;\">Once the sheet has cooled, a coloured top-coat is applied to one or both sides. The product is then post cured in a second oven, running between 180 and 200\u00b0C. The time again will vary related to the sheet thickness. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">The entire process being controlled, logged and reported by the easy to operate and intuitive HMI\/PLC control system. The HMI can log flight bar, product thickness and process details to each job\/project.\u00a0<\/span><span style=\"font-weight: 400;\">This type of <a href=\"https:\/\/www.tdfinishing.co.uk\/powder-coating-systems\/\">powder coating plant<\/a> gives Permastore one of the world\u2019s leading suppliers of glass coated sectional steel tanks, the most modern and up to date FBE\u00a0<\/span><i><span style=\"font-weight: 400;\">powder coating line<\/span><\/i><i><span style=\"font-weight: 400;\">\u00a0<\/span><\/i><span style=\"font-weight: 400;\">available.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h5><strong>Contact us Today<\/strong><\/h5>\n<p>If you would like more details on how\u00a0<a href=\"https:\/\/tdfinishing.co.uk\/\">TD Finishing<\/a>\u00a0can provide your process line better results, increased productivity and increase your profitability,\u00a0<em>and<\/em>\u00a0guarantee a more premium finish.<\/p>\n<p><a href=\"https:\/\/tdfinishing.co.uk\/contact-us\">Contact us<\/a>\u00a0for to arrange a consultation, call us on \u2013\u00a0<strong>0121 520 8884<\/strong>\u00a0or email us at \u2013\u00a0<a href=\"mailto:info@tdfinishing.co.uk\">info@tdfinishing.co.uk<\/a>.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Permastore Ltd based in Eye, Suffolk, UK have installed a state of the art FBE powder\u00a0coating line for sectional steel tanks.\u00a0<\/p>\n","protected":false},"author":1,"featured_media":1696,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[15,17],"tags":[109,168,169,71,24,100],"class_list":["post-1693","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-powder-coating-systems","tag-industrial-finishing-systems","tag-industrial-powder-coating-system","tag-powder-coating-line","tag-powder-coating-plant-manufacturers","tag-powder-coating-systems","tag-td-finishing"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>FBE Powder Coating Line Installation | TD Finishing | Trust The Experts<\/title>\n<meta name=\"description\" content=\"FBE Powder Coating Line Installation. 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