{"id":1700,"date":"2019-10-20T19:35:06","date_gmt":"2019-10-20T19:35:06","guid":{"rendered":"https:\/\/www.tdfinishing.co.uk\/?p=1700"},"modified":"2019-10-20T19:35:06","modified_gmt":"2019-10-20T19:35:06","slug":"pretreatment-plant","status":"publish","type":"post","link":"https:\/\/tdfinishing.co.uk\/news-resources\/case-studies\/pretreatment-plant\/","title":{"rendered":"Dip Pretreatment Plant\u00a0&#038; Electro-paint Facilities"},"content":{"rendered":"<h3>Foleshill Metal Finishing in Coventry add to their electropaint capacity with a new\u00a0dip <strong>pretreatment plant\u00a0and electropaint system.<\/strong><\/h3>\n<p><!--more--><\/p>\n<p><span style=\"font-weight: 400;\">The plant incorporates acid descaling for laser\u00a0cut products, a unique space saving walking beam stoving oven arrangement. They also incorporated a zinc phosphate tank with agitation and filtration. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">The zinc phosphate tank consists of a collection tank, sludge transfer pump and filter press. TD Finishing offers the design and installation of <a href=\"https:\/\/www.manufacturing-news.co.uk\/category\/powder-coating\/\">bespoke finishing systems<\/a> for clients in the UK, across Europe and the rest of the world.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3>Pretreatment Plant &#8211; The Capabilities<\/h3>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.tdfinishing.co.uk\/spray-pretreatment\/\">The system is capable of coating products<\/a> up to, and including, 2000mm long x 1,500mm high x 1,000mm wide. It was split into three separate processes:<\/span><\/p>\n<ol>\n<li>Pretreatment plant with 14 separate dip processes<\/li>\n<li>Electrophoretic coating, which consisted of a further four stages, one e-coat and three UF rinses<\/li>\n<li>Stoving &#8211; The flight bar is then transferred to the oven by the transporter system. The walking beam mechanism indexes the products through the stoving oven for a minimum of 30 minutes.<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Included within the scope of supply for this system were cleaning tanks, pickling tanks and rinses. The system, where appropriate, utilises gas or electric heating, as well as lip extraction for high-temperature tanks. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">This helps to ensure a safe working environment for employees. The automated transporter system with PLC\/HMI controls, transfers the workload flight bar from the pre-treatment line, onto the electrophoretic coating line. It will then deposit it into the stoving oven.\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3>Efficient and Environmentally Conscious<\/h3>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.tdfinishing.co.uk\/spray-pretreatment\/\">To improve the process<\/a> and save water, the system was supplied with a new R.O unit for demineralized water, water counterflow and recycling system. As well as a pH correction system for overflow to drain.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">All equipment is designed using the latest CAD technology, by our amazing team of in-house engineers.\u00a0Their experience enables them to create\u00a0up to date systems that meet clients demands, and all the current market requirements. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">This design experience is used for plant from basic batch equipment, to complete conveyorised systems incorporating HMI touch screen and PLC controls.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><strong>Quality Dip and Spray Pre-Treatment Systems You Can Trust<\/strong><\/h3>\n<p><span style=\"font-weight: 400;\">All TD Finishing contracts are project managed from order placement, through to design, manufacture, installation and commissioning. This provides the clients with systems that are installed to programme, and meet the latest environmental standards. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">From receipt of an enquiry, TD Finishing carries out an initial site survey and meet with the clients to discuss their requirements. Following on, a preliminary design and proposal is issued.\u00a0\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<h5><strong>More Details\u00a0<\/strong><\/h5>\n<p>If you would like more details on how\u00a0<a href=\"https:\/\/tdfinishing.co.uk\/\">TD Finishing<\/a>\u00a0can provide your process line better results, increased productivity and increase your profitability,\u00a0<em>and<\/em>\u00a0guarantee a more premium finish. <a href=\"https:\/\/tdfinishing.co.uk\/contact-us\">Contact us<\/a>\u00a0for to arrange a consultation, call us on \u2013\u00a0<strong>0121 520 8884<\/strong>\u00a0or email us at \u2013\u00a0<a href=\"mailto:info@tdfinishing.co.uk\">info@tdfinishing.co.uk<\/a>.<\/p>\n<p><span style=\"font-weight: 400;\"><strong>Read More Like This:<\/strong> <a href=\"https:\/\/www.tdfinishing.co.uk\/powder-coating-line\">Powder Coating Line Installation<\/a>.\u00a0<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Foleshill Metal Finishing in Coventry add to their electropaint capacity with a new\u00a0dip pretreatment plant\u00a0and electropaint system.<\/p>\n","protected":false},"author":1,"featured_media":1701,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[15,171],"tags":[174,23,170,173,168,50,172,100],"class_list":["post-1700","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-dip-and-spray-pre-treatment","tag-dip-pre-treatment-powder-coating","tag-dip-pretreatment","tag-dip-pretreatment-system","tag-electrostatic-powder-coating-system","tag-industrial-powder-coating-system","tag-powder-coating-pre-treatment","tag-pretreatment-plant","tag-td-finishing"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Pretreatment Plant Installation At TD Finishing | Quality Every Time<\/title>\n<meta name=\"description\" content=\"Dip Pretreatment Plant\u00a0&amp; Electro-paint Facilities. 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