{"id":894,"date":"2018-11-17T10:10:10","date_gmt":"2018-11-17T10:10:10","guid":{"rendered":"https:\/\/www.tdfinishing.co.uk\/?p=894"},"modified":"2018-11-17T10:10:10","modified_gmt":"2018-11-17T10:10:10","slug":"pre-treatment-system","status":"publish","type":"post","link":"https:\/\/tdfinishing.co.uk\/news-resources\/case-studies\/pre-treatment-system\/","title":{"rendered":"Pre-treatment system &#8211; Ideal boilers upgrading their powder coating facility"},"content":{"rendered":"<h3>Ideal boilers have just upgraded their powder coating facility, choosing to install a TD Finishing 5-stage Oxsilan pre-treatment system and <a href=\"https:\/\/www.tdfinishing.co.uk\/powder-coating-systems\/\">powder coating plant.<\/a><\/h3>\n<p><!--more-->TD Finishing supplied a lengthy pre-treatment facility over 34 metres in length. With a 20% additional capacity to cope with increased future production requirements. A dedicated Reverse Osmosis system with UV sterilisation, processing up to 1,000 litres per hour.<\/p>\n<p>A highly efficient drying oven, as well as a 21.2-metre-long by 5.4-metre-wide, 4-pass curing oven. \u00a0To increase efficiency of the plant a stainless-steel plate coil in tank one was connected to aluminium finned, carbon-steel heat exchanger in the oven exhaust flue.<\/p>\n<p>A pumped circuit allows for the utilisation of would-be waste heat to supplement the heating of stage one in the pre-treatment, reducing gas usage.<\/p>\n<p>&nbsp;<\/p>\n<h3>Heavy Duty Side Track Conveyor<\/h3>\n<p><span style=\"font-weight: 400;\">A 279-metre-long, heavy duty side track conveyor was supplied giving the customer a pendant load of up to 75 kg and variable speeds ranging up to 5 metres per minute. \u00a0As the client was moving from a 3-stage degrease phosphate to a 5-stage Oxsilan pre-treatment. The conveyor system was installed and commissioned with a short circuit loop. \u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This allows the customer to prove the new system prior to decommissioning their existing plant. Once satisfied the client will be able to switch off their old system and connect the additional conveyor. \u00a0Allowing them to negate any loss in production and keep the existing product flow through the factory.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">TD Finishing have also supplied a lab room for the processing of the pre-treatment chemical titration tests and a silk-screening room. \u00a0The doors of which include panic latch, euro profile locks and door closers. Vision panels were supplied within the doors and walls and all panels inclusive of insulation for acoustic purposes.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3>Personal Safety is Always a Priority<\/h3>\n<p><span style=\"font-weight: 400;\">In addition, for personnel safety purposes the ovens were supplied with access ladders and platforms. \u00a0LEV test ports can then be accessed safely and easily, as well as giving quick access to the fans and burners where applicable. \u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Further safety was provided by a pair of fortress door key exchange systems. Positioned in the control panel door, once removed these keys isolate the control of the oven burners and allow access in to the drying or curing oven. \u00a0This prevents oven operation whilst ever there is the potential for personnel to be inside.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3>Powder Coating Booth<\/h3>\n<p>On this occasion Ideal Boilers selected Gema to work alongside TD Finishing to provide their powder coating booth. \u00a0The powder booth design is the popular Magic system which is fitted with 14 Smart Inline Technology (SIT) pumps.\u00a0 The SIT pumps allow complete control and repeatability of the powder application process.<\/p>\n<p>The automation system is the latest innovation from Gema, the Magic Control 4.0, this is Industry 4.0 ready for seamless interface with the factory data management systems.\u00a0 The automatic application guns are mounted on bespoke pivot tables to allow the guns to track the product hanging angle and optimise powder transfer and distribution.<\/p>\n<p>&nbsp;<\/p>\n<h4>More Details<\/h4>\n<p>If you\u2019d like more details on how\u00a0<a href=\"https:\/\/tdfinishing.co.uk\/\">TD Finishing<\/a>\u00a0can provide your company an in-house professional, industrial\u00a0<a href=\"https:\/\/tdfinishing.co.uk\/products\/powder-coating-systems\">Powder Coating Plant<\/a>\u00a0or process line. Contact us on \u2013\u00a0<strong>0121 520 8884<\/strong>\u00a0or email us directly at \u2013\u00a0<a href=\"mailto:info@tdfinishing.co.uk\">info@tdfinishing.co.uk<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Ideal boilers have just upgraded their powder coating facility, choosing to install a TD Finishing 5-stage Oxsilan pre-treatment system and powder coating plant.<\/p>\n","protected":false},"author":1,"featured_media":897,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[15,25],"tags":[150,71,134,53,151],"class_list":["post-894","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-spray-pretreatment","tag-oxsilan","tag-powder-coating-plant-manufacturers","tag-powder-coating-pretreatment-equipment","tag-pre-treatment-system","tag-professional-powder-coating-equipment"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Pre-treatment System | TD Finishing | Oxsilan Pre-Treatment Equipment<\/title>\n<meta name=\"description\" content=\"Pre-treatment System - We are experts in Paint and Powder Coating Systems. 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