Looking for spray booth suppliers? TD Finishing can help. Our team proudly installed a robotic wet paint spray booth for a prestigious door manufacturer. As leading powder coating system suppliers, we are proud to go the extra mile when it comes to installing industrial finishing plants. We can supply all sorts of spray painting equipment and can provide you with a system that ensures the complete finishing process is perfect from start to finish. Our finishing systems include pre-treatment plants, drying ovens, curing ovens, box ovens, infrared ovens, conveyor systems, and spray booths.
Why Should You Invest In A Spray Booth For Your Business?
A spray booth increases productivity and turnaround times. We design our paint booths to offer the user a controlled environment. This makes it much easier to apply the coating to components and surfaces. Designating a painting environment also means that you can control and contain any hazardous materials. At the same time, preventing any debris from compromising the coverage and quality of the paint application. Looking to increase the consistency of their wet-spray finish, our client also wanted an increase in their production throughput (to one door every 65 seconds). Their new paint facility consists of a power & free conveyor with indexing through two spray booths, a flash off tunnel, an infrared oven and a water-mist surface-hardening system.
State-Of-The-Art Paint Plant System
The booths house two ABB wet paint spraying robots. These robotic paint machines are pre-programmed for painting every size and colour of door in the client’s range. Also being installed, was a paint-kitchen with state of the art delivery system. The HMI allow the operators to check the paint finishing systems parameters and adjust at the touch of a button. Whilst the 6 paint pots allow for a quick colour change. Furthermore, the client was supplied with 4 paint pots for dedicated colours and two for less frequently needed colours. Meaning they can use one whilst the other system was being cleaned for the next colour run.
A door perfectly lends itself to the use of an Infrared Gas-catalytic Paint Drying Oven. We manufacture our paint drying ovens with flameless infrared panels and arrange them in a matrix of rows to ensure both faces dry evenly. To be able to adjust each panel individually as a percentage of output means that during commissioning, the system can be setup to the customers exact requirements with a maximum efficiency.
Reducing Production Time
The water mist hardener follows the paint drying oven usage and works to harden and cool the paint’s surface. As a result, this reduces the time product must wait on the line before it could be handled and then packed for shipping. TD Finishing was able to assist the customer with trials prior to their order. Therefore, giving the customer peace of mind that the new wet spray painting plant worked before installation.
The new painting facility now means the clients products can be taken off the line ready for packing and shipping. Without having to wait days for the paint to sufficiently harden. Therefore, reducing factory space requirements all the while increasing the capability to produce doors in any colour and on-demand.
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If you would like to find out more about our automated wet paint spray booth facilities, then head to our website today. Or, call 0121 520 8884 to speak to helpful and experienced spray booth suppliers.
If you enjoyed reading this article you may also like to read our previous blog post on Oxsilan Powder Coating Pre-treatment Plant.